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Advantages of CCS Wire
Copper-clad steel wire, commonly known as CCS, combines the conductivity of copper with the high tensile strength of steel. This bi-metallic material is used in medical products, power supplies, hardware, motors, magnetic assemblies, intelligent pressure and temperature measuring instruments, and more.
CCS wire is made by metallurgically bonding a thin layer of copper cladding to a high-strength, durable steel core. The cladding only covers a small percentage of the core’s total diameter and is always at least 60% thinner than the underlying steel core, which ensures that current flows freely through the copper layer. The cladding is available in several different conductive and non-conductive insulations to meet the requirements of any application.
Compared to solid copper tracer wire, CCS has lower costs and is up to 50% lighter. This can translate into significant savings for large infrastructure projects. Additionally, CCS is much easier to work with than solid copper. This makes it a great choice for long-term grounding applications, where the tracer must be machine-pulled over a distance that could exceed 2,500 feet.
Another benefit of CCS is its resistance to theft. Copper has a substantial aftermarket value and is routinely stolen from utility projects. The resulting damage to infrastructure and labor costs associated with replacement can add up quickly. Because CCS has little scrap value, it is less likely to be targeted for theft.
Aside from the advantages listed above, CCS is also a better conductor than its copper counterpart. This is because the outer copper cladding is a thinner layer than traditional copper wire, and it has been treated to resist corrosion. Furthermore, the core is made of higher-grade steel that can withstand high levels of electricity.
As a result, CCS is able to carry higher fault currents and longer durations of continuous current without fusing. This can lead to a more accurate software model for designing grounding systems and electromagnetic effects, as well as a safer working environment for electricians on the job.
CCS can be produced bare or electroplated with gold, silver, tin, solder, and nickel in various gauges. It is also offered with many insulation options, including magnet wire. In fact, this type of cable is typically insulated with a flexible film that can resist the damage caused by vibration, and it is able to withstand working temperatures from -45°C to +150°C.
The price of copper has been volatile recently, so CCS is a more cost-effective alternative. In addition, it is up to 10% lighter than solid copper, which can help to reduce handling and shipping fees. This can make a big difference for contractors on the go, especially when they are working on large projects. Additionally, the lower weight of CCS can also cut down on worker fatigue. Finally, it can help to reduce the number of trips needed for each 2,500-foot reel on the job site, which can also save time and effort.
Copper Clad Steel Wire (CCS Wire)
Copper Clad Steel Wire (CCS Wire) adopts advanced cladding welding and copper-plating manufacturing technology to concentrically clad high-quality copper strips on steel rods or steel wire and other cores.
The outer surface of the wire forms a strong interatomic metallurgical bond between the copper layer and the core wire. Combining two different metal materials into an integral part. Cutting as a whole can be drawn and annealed like a single wire, the ratio of copper to steel during drawing, and the volume of the copper layer.
The ratio remains relatively constant. Because the high-frequency signal has the "skin effect" characteristic, the copper-clad steel wire transmitting the high-frequency signal (greater than 5MHz) has the same conductivity as pure copper wire.
