What is the manufacturing process of CCS Wire?

What is the manufacturing process of CCS Wire? Does it use electroplating or cladding?

The manufacturing process of CCS Wire usually involves several key steps. The following is a detailed description of the manufacturing process:

Material preparation:
According to the requirements of the product, high-quality steel core and copper raw materials are selected. These raw materials need to meet specific quality standards to ensure the performance of the final product.

Copper layer formation:
The copper layer is formed on the outer surface of the steel core by electroplating or cladding.

Electroplating method: With steel wire as the core, a layer of copper is uniformly deposited on its surface by electrolysis to form a copper clad steel wire.

Cladding method: Concentrically cover the outer surface of the steel core with a flat copper strip, and tightly bond the copper strip to the steel core by physical or chemical methods.

Processing:
For the formed copper clad steel wire, further processing such as stretching, annealing, etc. may be required to adjust its mechanical and electrical properties.

Quality control:
Throughout the manufacturing process, strict quality control is required to ensure that the performance of the product meets the standards. This may include material testing, copper layer thickness measurement, electrical performance testing, etc.
Packaging and Storage:
After manufacturing, CCS Wire is packaged for easy transportation and storage. The packaging material should be able to protect the product from damage and keep its performance stable.

Whether to use electroplating or cladding method:

CCS wire is indeed formed by electroplating method (taking steel wire as the core and depositing a copper layer evenly on the surface of the steel core) and cladding method (concentrically covering the outer surface of the steel core with a flat copper strip). Both methods are effective means of manufacturing CCS Wire, and which method to use depends on the product requirements and production conditions.

Copper Clad Steel Wire (CCS Wire)